Liquefied Natural Gas (LNG) iskar gas ne, galibi methane, wanda aka sanyaya shi ya zama sifar ruwa don sauƙi da amincin ajiya da sufuri. Yana ɗaukar kusan 1/600th ƙarar iskar gas a cikin yanayin gaseous.
Muna samar da Tsirrai na Ruwan Gas a cikin ƙaramin (mini) da ƙaramin sikelin. Ƙarfin tsire-tsire ya rufe daga 13 zuwa fiye da 200 Tons / rana na samar da LNG (18,000 zuwa 300,000 Nm).3/d).
Feed gas:
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● Filayen iskar gas
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● Haɗaɗɗen iskar gas
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● Gas
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● iskar gas
Cikakken injin liquefaction na LNG ya haɗa da tsarin uku: tsarin tsari, tsarin sarrafa kayan aiki da tsarin amfani. Dangane da hanyoyin iska daban-daban, ana iya canza shi.
Dangane da ainihin halin da ake ciki na tushen iskar gas, muna ɗaukar tsari mafi kyau da kuma tsarin tattalin arziki don saduwa da bukatun abokan ciniki daban-daban. Kayan aikin skid da aka ɗora yana sa sufuri da shigarwa ya fi dacewa.
1. Tsarin tsari
Ana matsar da iskar gas ɗin abinci bayan tacewa, rabuwa, ƙa'idodin matsa lamba da ƙididdigewa, sa'an nan kuma ya shiga tsarin pretreatment na iskar gas. Bayan cire CO2, H2S, Hg, H2 O da manyan hydrocarbons, yana shiga cikin akwati mai sanyi. Sa'an nan kuma a sanyaya a cikin farantin fin zafi Exchanger, denitrified bayan liquefaction, na gaba subcooled, throttled da flashed zuwa flash tank, da kuma na karshe, da rabuwa ruwa lokaci shiga cikin LNG tank tank matsayin LNG kayayyakin.
Jadawalin kwarara na skid wanda aka ɗora LNG Plant shine kamar haka:
Tsarin tsari na Cryogenic Plant LNG ya haɗa da:
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● Feed gas tacewa, rabuwa, matsa lamba ka'idar da metering naúrar;
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● Ciyar da matsewar iskar gas
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● Sashin magani (ciki har dadeacidification,rashin ruwada kuma kawar da ruwa mai nauyi, mercury da kura;
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● MR proportioning unit da MR compression cycle unit;
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● LNG naúrar liquefaction (ciki har da sashin denitrification);
1.1 Features na tsarin tsari
1.1.1 Ciyar da iskar gas pretreatment
Hanyar hanyar ciyar da iskar iskar gas tana da halaye masu zuwa:
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●Deacidification tare da maganin MDEAyana da fa'ida na ƙananan kumfa, ƙarancin lalacewa da ƙarancin amine.
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●Molecular sieve adsorptionana amfani da shi don bushewa mai zurfi, kuma har yanzu yana da fa'ida mai yawa ko da a ƙarƙashin ƙarancin ƙarancin tururi na ruwa.
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● Yin amfani da sulfur-impregnated carbon kunnawa don cire mercury yana da arha a farashi. Mercury yana amsawa tare da sulfur akan sulfur mai kunna carbon da aka kunna don samar da mercury sulfide, wanda aka tallata akan carbon da aka kunna don cimma manufar kawar da mercury.
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● Madaidaicin abubuwan tacewa na iya tace ramin kwayoyin halitta da kunna ƙurar carbon da ke ƙasa da 5μm.
1.1.2 Liquefaction da refrigeration naúrar
Hanyar da aka zaɓa na shayarwa da naúrar refrigeration shine MRC (mixed refrigerant) refrigeration sake zagayowar, wanda shine ƙarancin kuzari. Wannan hanya tana da mafi ƙarancin amfani da makamashi a cikin hanyoyin da ake amfani da su na firji, wanda ke sa farashin samfur ya zama gasa a kasuwa. Naúrar daidaita firij ɗin tana da ɗan ɓacin rai daga naúrar matsawa mai yawo. A lokacin aiki, naúrar daidaitawa tana sake cika refrigerant zuwa naúrar matsawa, yana riƙe da ingantaccen yanayin aiki na sashin matsawa mai kewayawa; Bayan an rufe naúrar, naúrar da ake daidaitawa zata iya adana firij daga ɓangaren matsa lamba na naúrar matsawa ba tare da fitar da na'urar ba. Wannan ba zai iya ajiye firji kawai ba, har ma yana rage lokacin farawa na gaba.
Duk bawuloli a cikin akwatin sanyi suna waldasu, kuma babu haɗin flange a cikin akwatin sanyi don rage yuwuwar ɗigogi a cikin akwatin sanyi.
1.2 Babban kayan aiki na kowane Raka'a
S/N | Sunan naúrar | Manyan kayan aiki | |
1 | Feed gas tacewa rabuwa da regulating naúrar | Feed gas tace separator, flowmeter, matsa lamba regulator, feed gas compressor | |
2 | Sashin magani | Naúrar ragewa | Absorber da regenerator |
Naúrar rashin ruwa | Hasumiya ta adsorption, hita mai sabuntawa, mai sanyaya iskar gas da mai raba iskar gas | ||
Naúrar kawar da ruwa mai nauyi | Hasumiya ta adsorption | ||
Kauwar Mercury da sashin tacewa | Mai cire Mercury da tace kura | ||
3 | Naúrar ruwan sha | Akwatin sanyi, farantin zafi mai zafi, mai raba, hasumiya ta denitrification | |
4 | Na'urar firiji mai gauraye | Refrigerant kewayawa kwampreso da refrigerant daidaita tanki | |
5 | LNG naúrar lodi | Tsarin lodawa | |
6 | Naúrar dawo da Bog | Bog regenerator |
2. Tsarin sarrafa kayan aiki
Don sa ido sosai kan tsarin samar da cikakken tsarin kayan aiki, da kuma tabbatar da ingantaccen aiki da aiki mai dacewa da kiyayewa, tsarin sarrafa kayan aikin ya ƙunshi:
Tsarin sarrafawa Rarraba (DCS)
Tsarin Kayan Aiki (SIS)
Ƙararrawar Wuta da Tsarin Gano Gas (FGS)
Gidan Talabijin na Rufe (CCTV)
Tsarin nazari
Kuma kayan aiki masu inganci (flowmeter, analyzer, thermometer, matsa lamba gage) waɗanda suka dace da buƙatun tsari. Wannan tsarin yana ba da cikakkiyar tsari, ƙaddamarwa da ayyuka na saka idanu, gami da sayan bayanan tsari, rufaffiyar madauki, matsayi na saka idanu na kayan aiki, haɗawar ƙararrawa da sabis, sarrafa bayanai na ainihin lokaci da nuni, sabis na haɓakawa, nunin hoto, sabis ɗin rahoton rikodin aiki da sauran ayyuka. Lokacin da akwai gaggawa a cikin sashin samarwa ko tsarin FGS ya aika da siginar ƙararrawa, SIS ta aika da siginar kulle-kullen kariya don kare kayan aikin da ke wurin, kuma tsarin FGS yana sanar da ma'aikatan kashe gobara na gida a lokaci guda.
3. Tsarin amfani
Wannan tsarin ya haɗa da: naúrar iska na kayan aiki, naúrar nitrogen, rukunin mai na canja wurin zafi, rukunin ruwa da aka ƙera da sashin ruwa mai sanyaya.
4. Kwatanta da zaɓin fasaha na tsari
Tsarin iskar gas na iskar gas ya hada da pretreatment (tsarkakewa) na danyen gas, liquefaction (ko LNG liquefaction shuka), refrigerant wurare dabam dabam matsawa, samfurin ajiya, loading da kuma karin tsarin, da dai sauransu babban tsari ya hada da tsarkakewa na raw gas da liquefaction na tsarkake gas. .
Zaɓin tsarin tsarkakewar iskar gas
A matsayin danyen iskar gas, dole ne a tsarkake iskar gas sosai kafin liquefaction.Wato don cire acid gas, ruwa da ƙazanta a cikin iskar gas, kamar H2S, CO2, H2O, Hg da hydrocarbons aromatic, don guje wa toshewa da lalata na kayan aiki da bututu saboda daskarewa a ƙananan zafin jiki. Tebur mai zuwa yana lissafin ƙa'idodin riga-kafi da matsakaicin abun ciki na ƙazanta na iskar gas a shukar LNG.
Matsakaicin ƙazanta da aka yarda da shi na iskar gas na LNG
Rashin tsarki | Iyakar abun ciki | Tushen |
H2O | 1 ppmV | A (an yarda ya wuce iyakar solubility ba tare da iyakance yawan amfanin ƙasa ba) |
CO2 | 50 ~ 100ppmV | B (iyaka mai narkewa) |
H2S | 4ppmV | C (bukatun fasaha na samfur) |
Jimlar abun ciki na sulfur | 10 ~ 50mg/Nm3 | C |
Hg | 0.01μg/Nm3 | A |
Aromatic hydrocarbons | ≤10ppmV | A ko B |
Jimlar naphthenic hydrocarbon | ≤10ppmV | A ko B |