1.Main sigogi na na'urar
1.1 Yanayin ƙira
Raw material name: iskar gas
Raw material matsa lamba: 0.02mpag (matsa lamba)
Zafin danyen abu: zafin yanayi
Ƙirƙirar kayan danye (Na wucin gadi)
1.2 Abubuwan buƙatun fasaha don hydrogen samfur
Yawan aiki: 235 Nm3 / h (500kg / D)
Tsaftar hydrogen: H2 ≥ 99.9%
Amfanin iskar gas: 110m3 / h (LHV mafi girma fiye da 8500Kcal / m3)
Matsakaicin fitarwa na hydrogen: ≥ 1.6Mpa
Yanayin fitarwa: ≤ 40 ℃
1.3 Garanti na aiki
Ma'anar lokacin tsakanin gazawar kayan aikin wutar lantarki 8000 hours
Canjin aikin na'ura: 30 ~ 110%
Rayuwar zane na kayan aiki a tsaye shine shekaru 15
1.4 Gabaɗaya shimfidar wuri
Wurin shimfidar na'urar waje shine 26mx10m = 260m2
2. Naúrar tsari
2.1 Tsarin fasaha
Matsewar iskar gas da juyawa
Gas ɗin da ke waje da iyakar baturi an fara danna shi zuwa 1.6Mpa ta hanyar kwampreso, sa'an nan kuma mai tsanani zuwa kimanin 380 ℃ ta hanyar iskar gas preheater a cikin sashin convection na tanderun mai gyara tururi, kuma ya shiga desulfurizer don cire sulfur a cikin iskar gas. kasa 0.1ppm. The desulfurized feed gas da aiwatar tururi (3.0mpaa) Daidaita gauraye gas preheater bisa ga atomatik darajar H2O / ∑ C = 3 ~ 4, kara preheat zuwa fiye da 510 ℃, da kuma ko'ina shigar da tuba bututu daga babba gas taro. babban bututu da babba pigtail bututu. A cikin mai kara kuzari, methane yana amsawa da tururi don samar da CO da H2. Ana ba da zafi da ake buƙata don canjin methane ta hanyar cakuda man da aka ƙone a ƙasa mai ƙonewa. Yanayin zafin gas ɗin da aka canza daga tanderun gyara shine 850 ℃, kuma babban zafin jiki yana canzawa zuwa babban zafin jiki. Gas ɗin sinadarai yana shiga gefen bututu na tukunyar zafi mai sharar gida don samar da 3.0mpaa cikakken tururi. Zazzabi na iskar gas mai jujjuyawa daga tukunyar ruwa mai sharar gida ya faɗi zuwa 300 ℃, sannan iskar gas ɗin juyawa ta shiga cikin tukunyar tukunyar tukunyar tukunyar jirgi, mai sanyaya ruwan iskar gas da mai raba ruwan iskar gas a bi da bi don raba condensate daga tsarin condensate, da Ana aika iskar gas zuwa PSA.
The halitta gas a matsayin man fetur ne gauraye da matsa lamba lilo adsorption desorption gas, sa'an nan kuma man fetur ƙarar gas a cikin man fetur preheater aka gyara bisa ga gas zafin jiki a kanti na reformer tanderu. Bayan daidaita magudanar ruwa, iskar gas ɗin tana shiga saman mai ƙonewa don konewa don samar da zafi ga tanderun gyara.
Ruwan da aka ƙera ana preheated da na'urar busar da ruwa da tukunyar jirgi mai ciyar da ruwa da kuma shigar da tururi ta hanyar tururi na bututun iskar gas da kuma gyara tukunyar sharar iskar gas.
Domin samar da ruwan dafa abinci na tukunyar jirgi ya dace da buƙatun, za a ƙara ƙaramin adadin phosphate da deoxidizer don inganta haɓakawa da lalata ruwan tukunyar jirgi. Ganga za ta ci gaba da fitar da wani yanki na ruwan tukunyar jirgi don sarrafa jimillar narkar da daskarar ruwan tukunyar a cikin ganga.
Adsorption na matsa lamba
PSA ta ƙunshi hasumiya masu tallatawa guda biyar. Hasumiyar talla ɗaya tana cikin yanayin talla a kowane lokaci. Abubuwan da aka haɗa kamar methane, carbon dioxide da carbon monoxide a cikin iskar gas ɗin da ke juyawa suna tsayawa a saman adsorbent. Ana tattara hydrogen daga saman hasumiya ta talla a matsayin abubuwan da ba a haɗa su ba kuma ana aika su daga kan iyaka. Adsorbent cike da abubuwan ƙazanta ana lalata shi daga adsorbent ta hanyar sabuntawa. Bayan an tattara, sai a aika zuwa tanderun gyara a matsayin mai. Matakan sabuntawa na hasumiya ta adsorption sun ƙunshi matakai 12: digo na farko na uniform, digo na biyu, digo na uku, fitarwa na gaba, juyewar juyewa, tashiwar yunifom na uku, tashi yunifom na biyu, tashin riga na farko da tashin ƙarshe. Bayan sabuntawa, hasumiya ta adsorption ta sake samun damar yin maganin gas ɗin da aka canza da kuma samar da hydrogen. Hasumiya mai ɗaukar hoto guda biyar suna ɗaukar bi da bi don aiwatar da matakan da ke sama don tabbatar da ci gaba da jiyya. Manufar canza gas da ci gaba da samar da hydrogen a lokaci guda.
2.2 Babban kayan aiki
S/N | Kayan aiki suna | Babban ƙayyadaddun bayanai | Babban kayan | Ton nauyi na raka'a | QTY | Jawabi |
Ⅰ | Sashin juyawa na iskar gas | |||||
1 | Tanderu mai gyara | 1 saiti | ||||
Thermal lodi | Sashin Radiation: 0.6mW | |||||
Sashin juzu'i: 0.4mw | ||||||
Burner | Nauyin zafi: 1.5mw/set | mahadi abu | 1 | |||
Babban bututu mai gyara zafin jiki | HP-Nb | |||||
Babban alade | 304SS | 1 saiti | ||||
Ƙananan alade | Incoloy | 1 saiti | ||||
Convection sashe mai zafi | ||||||
Preheating na gauraye albarkatun kasa | 304SS | kungiya ta 1 | ||||
Ciyar da iskar gas preheating | 15CrMo | kungiya ta 1 | ||||
Mai sharar iskar gas | 15CrMo | kungiya ta 1 | ||||
Da yawa | Incoloy | kungiya ta 1 | ||||
2 | Chimney | DN300 H=7000 | 20# | 1 | ||
Zafin ƙira: 300 ℃ | ||||||
Tsarin ƙira: matsa lamba na yanayi | ||||||
3 | Hasumiya ta desulfurization | Φ400 H2000 | 15CrMo | 1 | ||
Zafin ƙira: 400 ℃ | ||||||
Tsara matsa lamba: 2.0MPa | ||||||
4 | Canza tukunyar shara mai iskar gas | Φ200/Φ400 H3000 | 15CrMo | 1 | ||
Zafin ƙira: 900 ℃ / 300 ℃ | ||||||
Tsara matsa lamba: 2.0MPa | ||||||
Nauyin zafi: 0.3mw | ||||||
Gefen zafi: iskar gas mai yawan zafin jiki | ||||||
Gefen sanyi: ruwan tukunyar jirgi | ||||||
5 | Tufafi ciyar famfo | Q=1m3/h | 1 Cr13 | 2 | 1+1 | |
Zafin ƙira: 80 ℃ | ||||||
Matsin lamba: 0.01Mpa | ||||||
Matsakaicin fitarwa: 3.0MPa | ||||||
Motar da ke tabbatar da fashewar abubuwa: 5.5kw | ||||||
6 | Boiler ciyar da ruwa preheater | Q=0.15MW | 304SS/20R | 1 | Gyaran gashi | |
Zafin ƙira: 300 ℃ | ||||||
Tsara matsa lamba: 2.0MPa | ||||||
Gefen zafi: iskar gas | ||||||
Cold gefen: desalted ruwa | ||||||
7 | Gyaran ruwa mai sanyaya gas | Q=0.15MW | 304SS/20R | 1 | ||
Zafin ƙira: 180 ℃ | ||||||
Tsara matsa lamba: 2.0MPa | ||||||
Gefen zafi: iskar gas | ||||||
Cold side: kewaya ruwan sanyi | ||||||
8 | Gyaran ruwan iskar gas | Φ300 H 1300 | 16MnR | 1 | ||
Zafin ƙira: 80 ℃ | ||||||
Tsara matsa lamba: 2.0MPa | ||||||
Saukewa: 304SS | ||||||
9 | Tsarin Dosing | phosphate | Q235 | 1 saiti | ||
Deoxidizer | ||||||
10 | Tanki mai narkewa | Φ1200 H=1200 | Q235 | 1 | ||
Zafin ƙira: 80 ℃ | ||||||
Tsarin ƙira: matsa lamba na yanayi | ||||||
11 | Halitta gas compressor | Girman fitarwa: 220m3/ h | ||||
Matsin tsotsa: 0.02mpag | ||||||
Matsin lamba: 1.7mpag | ||||||
Lubrication free mai | ||||||
Motar hana fashewa | ||||||
Motar wutar lantarki: 30KW | ||||||
12 | Tankin buffer na iskar gas | Φ300H 1000 | 16MnR | 1 | ||
Zafin ƙira: 80 ℃ | ||||||
Tsarin ƙira: 0.6MPa | ||||||
Ⅱ | PSA part | |||||
1 | Hasumiyar Adsorption | DN700 H=4000 | 16MnR | 5 | ||
Zafin ƙira: 80 ℃ | ||||||
Tsara matsa lamba: 2.0MPa | ||||||
2 | Desorption gas buffer tank | DN2200 H=10000 | 20R | 1 | ||
Zafin ƙira: 80 ℃ | ||||||
Tsarin ƙira: 0.2MPa |
2.